How to configure X-Carve for Aluminum?

X-Carve
1

How would you configure an X-Carve (1000mm) for milling 6061 billet aluminum? Maximum depth would be no more than 1/2".

Beyond what comes with the “fully loaded” machine (ACME lead screws, NEMA 23, 300W spindle), what would be needed for it to hold up to a couple hours a day milling? Would the 300W spindle do the trick or should I order with the attachment for a Bosch Colt or other?

Primarily to be used for MDO/HDU sign boards (why I want the longer travel) and acrylic, but would like the option to do aluminum lettering and emblems.

2

A couple hours of cutting aluminum with the 300W spindle could be one part, or less. :wink:

3

Read this Post, he used the Dewalt 611 (I believe it’s the strongest). The post has great info on what your looking to do

4

Also check out this post on milling aluminum with X-Carve by @TaitLeswing

5

I actually used the DW660, but I wouldn’t recommend picking one up though. They’re SUPER loud and I think mine has a significant amount of run-out (I don’t have a dial indicator to actually measure it). I hear the DW611 has a much more accurate collet out of the box, and there are a lot of upgrade options you can get collet-wise; such as Collets, Nuts and Toolholders or http://www.elairecorp.com/dewaltroutercollets.html

If I had to do it over, I’d definitely go with the DWP611, or a .8kw VFD (boy are they expensive).