I’m brand new to the x-carve community. I recently got the 750mm version and I’ve been doing a few test cuts on 0.2" mdf sheets.This is my third test cut. In terms of squaring, this seems to be pretty good on the x and y axis. However in this engraving, you can see the tool path. Is this an issue with the Z-axis? Or is the bit slipping? I am having trouble finding a similar thread on the forum. I used a 1/16 fishtail bit on the dewalt 611 with the precision 1/8" collet.
Hey Max, if it were me I’d check the Z axis… check for squareness… check the set screws on the pulley if you have them… check the belt tension if you don’t… and then check your V wheels. If that’s not it then you may have to go deeper and check your potentiometers. Best of luck!
To me it looks like you have repeatability issues with Z. What I mean is that it may move ever so slightly up/down during the carve due to slack. Is the Z-screw bolted tight? Any slop in the screw block?
To test how true the spindle (Z-axis) is to the surface try the biggest bit you have (say 1/2", 3/4" or whatever) set stepover = 90% and do a very shallow pocket. If the bit is not true to the surface you will see edges.
I couldn’t see the picture earlier, but I would agree with losing steps, or something being loose on the Z axis. The cuts look too uniform to me to be from your spindle not being square either right/left or front/back
Thanks everyone for the responses, I finally got around to another test cut, I’ve been building a table for the x-carve in the meantime. I tightened the set screw on the pulley on the leadscrew and I used shims to tension the pulley belt for the Z axis and I ran a test carve. Those small adjustments made tremendous improvement.
aaaaaaand the z-axis belt snapped… it was working fine, then it started making slipping noises and looked looser, i re-tightened it and then tested its motion and it snapped, should there be a level of give to the z-axis belt?
Just a guess, but I wonder if you motor and threaded rod pulleys were not quite lined up? With the standard setup I can’t see why your belt would start making a noise, unless it was rubbing on a pulley.
Or if you somehow had it unbelievably tight I guess
I’m thinking maybe the lead screw and the z-motor shaft are not perfectly parallel or I over tightened. The way I tightened was by inserting thin wooden wedge shims between the z-motor and the x-carriage body from the left and right sides and using a C-clamp to force them in, thus “pulling” the z-axis belt tight, then tightening the nuts and screws holding the motor in place. Maybe that was too much force?