I just tried out my new downcut bit on some plywood and WOW!
This is 3/4" plywood cut with a 1/4" downcut bit
Width of cut: 100% (Profile Cut)
Depth of cut: 3.175mm [1/8 inch]
Feed:4000 mm/min [157 in/min]
RPM: 18,000 rpm (Makita # 3)
I am very impressed with how clean this cut. As soon as I figure out how to design any layout some joinery I think I am going to be making lots of boxes and such
I also just tried a downcut bit for the first time on plywood. I was impressed with how much cleaner the cut was than the upcut I was using. My speeds and depths were no where near what you are running though. I guess I’ll have to try that on my next project.
Really interesting about the feed speed. Looks like a great cut. Were you getting nice chips or sawdust still? Is your machine a 500mm or a 1000mm xcarve? Have you done anything to it to reduce chatter? I’ve often wondered if I take cuts too slow, based on the fact that I get dust and not chips.
I use these bits at a smaller diameter for a lot smaller parts. The WOW hit me when this air intake reinforcement “ring” came from the machine. 1.5mm bit, 18x40mm inlet with an edge of only 1.8mm wide.
I used GWizard to calculate my feed and speed. Theoretically it should be optimized for the bit.
The lower RPM is to keep the calculated feed rate to a more manageable level.
GWizard wants max RPM, but if I do so it gives me feed rates so high the machine has issues.
The bit was a basic Bosch router bit I bought at my local Lowe’s store
@AaronMatthews Alright, today I decided I’d try out your feed rates with my 1/8" downcut bit, Dewalt DWP611 set to about 21K RPM, on my 500mm machine into some nice birch plywood. I took the slot cutting and the pocketing at 3mm depth per pass at a cutting speed of 4000mm/m. I’ve gotta say that the results are impressive. The only chatter I got was when the machine re-encountered the work after lifting away for a moment. Otherwise the cuts were as clean and precise as when I run the machine at 1/4 that rate. It’s definitely faster than I would have otherwise pushed the machine but I might start running it at this speed a lot more often after seeing how well it worked.
Edit: As I’m thinking about this a bit more, what does the gshield and ugcs default to for a max speed? I’m wondering if I’m actually hitting 4000mm/m, or if my machine might be holding it back…