# Hydrofoil project

**URL:** <https://community.inventables.com/t/hydrofoil-project/38777>\
**Category:** Projects\
**Created:** [June 14, 2017, 10:27am UTC](https://community.inventables.com/t/hydrofoil-project/38777 "2017-06-14T10:27:57Z")\
**Posts on this page:** 20\
**Page:** 1

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**Author:** ![SauliusMuliolis](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/sauliusmuliolis/32/40707_2.png) [@SauliusMuliolis](https://community.inventables.com/u/SauliusMuliolis)\
**Post date:** [June 14, 2017, 10:27am UTC](https://community.inventables.com/t/hydrofoil-project/38777/1 "2017-06-14T10:27:57Z")

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I just ordered my X-Carve, and it is supposed to arrive tomorrow. Very excited.

This will be for my hydrofoil project. I am a long time windsurfer and kitesurfer, and want to build my own hydrofoil.

[![](https://img.youtube.com/vi/JMROOeHbkps/maxresdefault.jpg "HydroFoil Kiteboarding") ](https://www.youtube.com/watch?v=JMROOeHbkps)

A friend of a friend of mine has a CNC machine and made some molds for me before, but he is very busy, and hard to reach. So I decided to get my own.

Here are the models I am working with:

 ![](https://canada1.discourse-cdn.com/flex009/uploads/inventables/original/3X/1/0/10edeffc5d321a41f31578bc09b065bf16bbcc1b.jpg) ![](https://canada1.discourse-cdn.com/flex009/uploads/inventables/original/3X/1/0/10edeffc5d321a41f31578bc09b065bf16bbcc1b.jpg) ![](https://canada1.discourse-cdn.com/flex009/uploads/inventables/original/3X/2/c/2c8278e5693f298d89d5867c9cd033f8acce4854.jpg)

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**Author:** ![Alex1380](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/alex1380/32/68990_2.png) [@Alex1380](https://community.inventables.com/u/Alex1380)\
**Post date:** [June 14, 2017, 11:50am UTC](https://community.inventables.com/t/hydrofoil-project/38777/2 "2017-06-14T11:50:48Z")

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Very cool! looking forward to see how you get on.

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**Author:** ![JeremySimmons](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/jeremysimmons/32/68212_2.png) [@JeremySimmons](https://community.inventables.com/u/JeremySimmons)\
**Post date:** [June 15, 2017, 2:03am UTC](https://community.inventables.com/t/hydrofoil-project/38777/3 "2017-06-15T02:03:57Z")

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The dream makes the man, and the man builds the dream!

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**Author:** ![SauliusMuliolis](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/sauliusmuliolis/32/40707_2.png) [@SauliusMuliolis](https://community.inventables.com/u/SauliusMuliolis)\
**Post date:** [June 15, 2017, 10:06am UTC](https://community.inventables.com/t/hydrofoil-project/38777/4 "2017-06-15T10:06:37Z")

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So you think I’m dreaming. Thanks for the vote of confidence. 😉😁

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**Author:** ![SauliusMuliolis](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/sauliusmuliolis/32/40707_2.png) [@SauliusMuliolis](https://community.inventables.com/u/SauliusMuliolis)\
**Post date:** [June 21, 2017, 10:49pm UTC](https://community.inventables.com/t/hydrofoil-project/38777/6 "2017-06-21T22:49:51Z")

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![](https://canada1.discourse-cdn.com/flex009/uploads/inventables/original/3X/3/d/3ded560325e0e7ce443ceaa2bcd44ed25e373ebc.jpg)

Test carving on Styrofoam. Only 20 percent done and its already looking like my hydrofoil. Things are going well.

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**Author:** ![SauliusMuliolis](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/sauliusmuliolis/32/40707_2.png) [@SauliusMuliolis](https://community.inventables.com/u/SauliusMuliolis)\
**Post date:** [July 1, 2017, 10:31am UTC](https://community.inventables.com/t/hydrofoil-project/38777/7 "2017-07-01T10:31:14Z")

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![](https://canada1.discourse-cdn.com/flex009/uploads/inventables/original/3X/b/a/baf328816065895e30a46059bd9c7a93073a7d4f.jpg)

Finished a set of molds for the rear stabilizer and laid up the carbon and epoxy last night. So far it came out great.

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**Author:** ![JeremySimmons](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/jeremysimmons/32/68212_2.png) [@JeremySimmons](https://community.inventables.com/u/JeremySimmons)\
**Post date:** [July 2, 2017, 4:27am UTC](https://community.inventables.com/t/hydrofoil-project/38777/8 "2017-07-02T04:27:53Z")

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How many more steps/days until you can try version 1?

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**Author:** ![SauliusMuliolis](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/sauliusmuliolis/32/40707_2.png) [@SauliusMuliolis](https://community.inventables.com/u/SauliusMuliolis)\
**Post date:** [July 3, 2017, 2:04pm UTC](https://community.inventables.com/t/hydrofoil-project/38777/9 "2017-07-03T14:04:55Z")

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Version one was years ago. I had molds made by a friend of a friend who had a CNC machine. Progress will be faster now that I have my own.

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**Author:** ![MidnightMaker](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/midnightmaker/32/85297_2.png) [@MidnightMaker](https://community.inventables.com/u/MidnightMaker)\
**Post date:** [July 3, 2017, 3:17pm UTC](https://community.inventables.com/t/hydrofoil-project/38777/10 "2017-07-03T15:17:48Z")

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Dude, that’s very cool! I love outside of the box projects! As a sailor interested in the America’s Cup, foils are of great interest to me and I love making stuff out of carbon fiber. Keep up the great work! One of the reasons I wanted an XC-1000 was to be able to make NACA blades for dinghy racing and this is very closely related.

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**Author:** ![SauliusMuliolis](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/sauliusmuliolis/32/40707_2.png) [@SauliusMuliolis](https://community.inventables.com/u/SauliusMuliolis)\
**Post date:** [July 3, 2017, 4:53pm UTC](https://community.inventables.com/t/hydrofoil-project/38777/11 "2017-07-03T16:53:30Z")

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You have GOT to put a hydrofoil on one of those things. Like the foiling Moth or the Hydroptere. I was using a friend’s hydrofoil yesterday, and managed to get up and flying on the foil a few times. Its an amazing feeling.

My foil needs some redesigning. I know I made the stabilizer too small.

And I have a few other hydrofoil projects in mind. Maybe something with a small 10 hp motor to get around the lake with. Hydrofoils for a big race windsurfer. A hydrofoil bike. I could do that!

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**Author:** ![SauliusMuliolis](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/sauliusmuliolis/32/40707_2.png) [@SauliusMuliolis](https://community.inventables.com/u/SauliusMuliolis)\
**Post date:** [July 6, 2017, 1:49pm UTC](https://community.inventables.com/t/hydrofoil-project/38777/12 "2017-07-06T13:49:34Z")

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The previous stabilizer was too small. The board wasn’t stable enough. So I rescaled it, carved a new set of molds on my X-Carve on July 4, and they are ready to lay up carbon fiber and epoxy today after work. This machine is really making this project go much faster. I will have achieved 3-4 days from finished design on the computer to finished product ready to go on the board. LOVE IT!

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**Author:** ![JeremySimmons](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/jeremysimmons/32/68212_2.png) [@JeremySimmons](https://community.inventables.com/u/JeremySimmons)\
**Post date:** [July 6, 2017, 7:34pm UTC](https://community.inventables.com/t/hydrofoil-project/38777/13 "2017-07-06T19:34:18Z")

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can’t wait to see you onboard a working craft. go get em!

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**Author:** ![SauliusMuliolis](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/sauliusmuliolis/32/40707_2.png) [@SauliusMuliolis](https://community.inventables.com/u/SauliusMuliolis)\
**Post date:** [July 10, 2017, 2:42pm UTC](https://community.inventables.com/t/hydrofoil-project/38777/14 "2017-07-10T14:42:25Z")

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So far it worked pretty good. This is my prototype, so its not as good as the commercially available hydrofoils available. But I got some rides in.

![](https://canada1.discourse-cdn.com/flex009/uploads/inventables/original/3X/9/c/9c9360dfbe48113e39593af20c031178dce40963.jpg) ![](https://canada1.discourse-cdn.com/flex009/uploads/inventables/original/3X/c/e/ce534c1b9e1134117b16b7c5aede6fb5169dc3da.jpg)

[![](https://img.youtube.com/vi/l2J-P3MITMc/maxresdefault.jpg "Hydrofoil Conneaut July 9") ](https://www.youtube.com/watch?v=l2J-P3MITMc)

Next I will be redesigning a lower aspect front wing. This, along with a longer, better fuselage should make a much steadier ride. An issue with the old windsurfer as a board is the convex deck. This makes it harder to prevent roll. It was harder to apply pressure to the board to keep it from rolling sideways.

I will be building an entire new board from scratch. This includes the mast (vertical strut) which is far too flexible, the fuselage, and the front wing. I think the stabilizer turned out perfect, so I may not need to make a new one.

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**Author:** ![JeremySimmons](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/jeremysimmons/32/68212_2.png) [@JeremySimmons](https://community.inventables.com/u/JeremySimmons)\
**Post date:** [July 10, 2017, 3:13pm UTC](https://community.inventables.com/t/hydrofoil-project/38777/15 "2017-07-10T15:13:47Z")

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Can’t like this enough. Awesome shots. Congratulations on building your dream!

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**Author:** ![MidnightMaker](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/midnightmaker/32/85297_2.png) [@MidnightMaker](https://community.inventables.com/u/MidnightMaker)\
**Post date:** [July 11, 2017, 2:38pm UTC](https://community.inventables.com/t/hydrofoil-project/38777/16 "2017-07-11T14:38:38Z")

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Definitely one of the coolest things on this site! Thanks for sharing! 🕶

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**Author:** ![JkWestphal](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/jkwestphal/32/53751_2.png) [@JkWestphal](https://community.inventables.com/u/JkWestphal)\
**Post date:** [July 11, 2017, 3:58pm UTC](https://community.inventables.com/t/hydrofoil-project/38777/17 "2017-07-11T15:58:40Z")

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Nice vid and idea!  
the howl from the wind through the lines is haunting, I might use it for halloween this year  
This gives “getting it up” a whole new meaning!  
Please keep us posted on your progress.

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**Author:** ![StephenCook](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/stephencook/32/73911_2.png) [@StephenCook](https://community.inventables.com/u/StephenCook)\
**Post date:** [July 17, 2017, 8:26pm UTC](https://community.inventables.com/t/hydrofoil-project/38777/19 "2017-07-17T20:26:21Z")

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This is awesome. Thanks for sharing. keep it up!

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**Author:** ![SauliusMuliolis](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/sauliusmuliolis/32/40707_2.png) [@SauliusMuliolis](https://community.inventables.com/u/SauliusMuliolis)\
**Post date:** [July 19, 2017, 8:12pm UTC](https://community.inventables.com/t/hydrofoil-project/38777/20 "2017-07-19T20:12:02Z")

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I just cut a mold for a lower aspect front wing.

 ![](https://canada1.discourse-cdn.com/flex009/uploads/inventables/original/3X/2/8/28baaa604d0848137c135a08f4c445fcd0c66742.jpg)  
 ![](https://canada1.discourse-cdn.com/flex009/uploads/inventables/original/3X/0/c/0c666c1777f7c77cf772a2d9d252247dd5c12305.jpg) ![](https://canada1.discourse-cdn.com/flex009/uploads/inventables/original/3X/4/1/414972cbdad33ea319cb90b0e860c76f75543af4.jpg)

I just made a new fuselage based on my experience that the joints between these parts should be flat surfaces. You can see that the top half of the mold has a flat area to connect to the fuselage.  
 ![](https://canada1.discourse-cdn.com/flex009/uploads/inventables/original/3X/4/0/404a29189c882baf3adb0d6a6d35ea08f31b0cc1.jpg)

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**Author:** ![MidnightMaker](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/midnightmaker/32/85297_2.png) [@MidnightMaker](https://community.inventables.com/u/MidnightMaker)\
**Post date:** [July 20, 2017, 12:52am UTC](https://community.inventables.com/t/hydrofoil-project/38777/21 "2017-07-20T00:52:47Z")

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This just keeps getting cooler! 🕶

Can you model a saddle into the wings to increase the bonding area?

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**Author:** ![StephenCook](https://yyz1.discourse-cdn.com/flex009/user_avatar/community.inventables.com/stephencook/32/73911_2.png) [@StephenCook](https://community.inventables.com/u/StephenCook)\
**Post date:** [July 20, 2017, 6:22pm UTC](https://community.inventables.com/t/hydrofoil-project/38777/22 "2017-07-20T18:22:34Z")

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Wow.  
What bits are you using on the foam?  
I have not tried Styrofoam before.

[Next page](https://community.inventables.com/t/hydrofoil-project/38777.md?page=2)
